Fulton Ancillary Equipment SteamPac Unfired Steam Generat Manuel d'utilisateur

Fulton Thermal Corp.*SteamPac Unfired Steam Generators Manual* Version 2010-0201 Page 1 Fulton SteamPac Unfired Steam Generators

Fulton Thermal Corp.*SteamPac Unfired Steam Generators Manual* Version 2010-0201 Page 10 Warning Prior to the commencement of any work requiring the r

Fulton Thermal Corp.*SteamPac Unfired Steam Generators Manual* Version 2010-0201 Page 11 Section 2

Fulton Thermal Corp.*SteamPac Unfired Steam Generators Manual* Version 2010-0201 Page 12

Fulton Thermal Corp.*SteamPac Unfired Steam Generators Manual* Version 2010-0201 Page 13 Section 2 – Installation 1. Introduction a) This manual is

Fulton Thermal Corp.*SteamPac Unfired Steam Generators Manual* Version 2010-0201 Page 14 Pipes should not be run within 10” of any control cabinets or

Fulton Thermal Corp.*SteamPac Unfired Steam Generators Manual* Version 2010-0201 Page 15 d) Make sure two check valves are installed between the Ste

Fulton Thermal Corp.*SteamPac Unfired Steam Generators Manual* Version 2010-0201 Page 16 2. The high limit pressure control must be manually reset by

Fulton Thermal Corp.*SteamPac Unfired Steam Generators Manual* Version 2010-0201 Page 17 Carbon SteelStainless Steel Parameter Feedwater Vertical Bo

Fulton Thermal Corp.*SteamPac Unfired Steam Generators Manual* Version 2010-0201 Page 18 c) One way to lower the amount of dissolved gases in the boi

Fulton Thermal Corp.*SteamPac Unfired Steam Generators Manual* Version 2010-0201 Page 19 slightly more than enough sodium sulfite to consume all of th

Fulton Thermal Corp.*SteamPac Unfired Steam Generators Manual* Version 2010-0201 Page 2

Fulton Thermal Corp.*SteamPac Unfired Steam Generators Manual* Version 2010-0201 Page 20 result. Often oil in boiler water will originate in the cond

Fulton Thermal Corp.*SteamPac Unfired Steam Generators Manual* Version 2010-0201 Page 21 maximum of 110% of the generator steam capacity where no cond

Fulton Thermal Corp.*SteamPac Unfired Steam Generators Manual* Version 2010-0201 Page 22 glass outlet is pointing at five o’clock (about 1/8 turn from

Fulton Thermal Corp.*SteamPac Unfired Steam Generators Manual* Version 2010-0201 Page 23 f) During construction of the installation, ensure that no d

Fulton Thermal Corp.*SteamPac Unfired Steam Generators Manual* Version 2010-0201 Page 24 7. Tighten all bolts to 40% final torque specification follo

Fulton Thermal Corp.*SteamPac Unfired Steam Generators Manual* Version 2010-0201 Page 25 Standard gaskets supplied by Fulton are JM Clipper Elastograp

Fulton Thermal Corp.*SteamPac Unfired Steam Generators Manual* Version 2010-0201 Page 26 Standard gaskets supplied by Fulton for operating temperature

Fulton Thermal Corp.*SteamPac Unfired Steam Generators Manual* Version 2010-0201 Page 27 18. Bolting Sequence for 4 and 8 Bolt Flanges a) High po

Fulton Thermal Corp.*SteamPac Unfired Steam Generators Manual* Version 2010-0201 Page 28 b) When ordering valves, the maximum possible service temper

Fulton Thermal Corp.*SteamPac Unfired Steam Generators Manual* Version 2010-0201 Page 29 c) Hot oil pipe insulation should be a minimum of 2” thick,

Fulton Thermal Corp.*SteamPac Unfired Steam Generators Manual* Version 2010-0201 Page 3 Table of Contents Section 1 – Safety Warnings & Precautio

Fulton Thermal Corp.*SteamPac Unfired Steam Generators Manual* Version 2010-0201 Page 30 temperature. A wide variety of thermal fluids have been used

Fulton Thermal Corp.*SteamPac Unfired Steam Generators Manual* Version 2010-0201 Page 31 9. The thermal fluid manufacturer must guarantee the charact

Fulton Thermal Corp.*SteamPac Unfired Steam Generators Manual* Version 2010-0201 Page 32 condition. A low flow rate through the heater will result in

Fulton Thermal Corp.*SteamPac Unfired Steam Generators Manual* Version 2010-0201 Page 33 Caution It is imperative that an adequate vent to atmosphere

Fulton Thermal Corp.*SteamPac Unfired Steam Generators Manual* Version 2010-0201 Page 34 e) Allowance must be made for expansion of both the pipework

Fulton Thermal Corp.*SteamPac Unfired Steam Generators Manual* Version 2010-0201 Page 35 30. The Steam Safety Valve a) Before installing, be sure th

Fulton Thermal Corp.*SteamPac Unfired Steam Generators Manual* Version 2010-0201 Page 36 d) Make sure the information on the electrical drawings corr

Fulton Thermal Corp.*SteamPac Unfired Steam Generators Manual* Version 2010-0201 Page 37 Section 3

Fulton Thermal Corp.*SteamPac Unfired Steam Generators Manual* Version 2010-0201 Page 38

Fulton Thermal Corp.*SteamPac Unfired Steam Generators Manual* Version 2010-0201 Page 39 Section 3 – Operation 1. Unit Description and Application

Fulton Thermal Corp.*SteamPac Unfired Steam Generators Manual* Version 2010-0201 Page 4

Fulton Thermal Corp.*SteamPac Unfired Steam Generators Manual* Version 2010-0201 Page 40 3. Steam Pressure Controls a) The basic controls consist

Fulton Thermal Corp.*SteamPac Unfired Steam Generators Manual* Version 2010-0201 Page 41 a) The steam pressure inside the generator is monitored by a

Fulton Thermal Corp.*SteamPac Unfired Steam Generators Manual* Version 2010-0201 Page 42

Fulton Thermal Corp.*SteamPac Unfired Steam Generators Manual* Version 2010-0201 Page 43 Section 4

Fulton Thermal Corp.*SteamPac Unfired Steam Generators Manual* Version 2010-0201 Page 44

Fulton Thermal Corp.*SteamPac Unfired Steam Generators Manual* Version 2010-0201 Page 45 Section 4 – Maintenance Warning Prior to commencement of any

Fulton Thermal Corp.*SteamPac Unfired Steam Generators Manual* Version 2010-0201 Page 46 d) It is critical that the SteamPac pH be alkaline (9-11) wh

Fulton Thermal Corp.*SteamPac Unfired Steam Generators Manual* Version 2010-0201 Page 47 3. Safety Relief Valves a) When the valves leave the fact

Fulton Thermal Corp.*SteamPac Unfired Steam Generators Manual* Version 2010-0201 Page 48 Warning When dissolved, the solution is a severe irritant and

Fulton Thermal Corp.*SteamPac Unfired Steam Generators Manual* Version 2010-0201 Page 49 9. Troubleshooting a) The following troubleshooting guide

Fulton Thermal Corp.*SteamPac Unfired Steam Generators Manual* Version 2010-0201 Page 5 Section 1

Fulton Thermal Corp.*SteamPac Unfired Steam Generators Manual* Version 2010-0201 Page 50 deposits occur, have the water analyzed and treated by a reli

Fulton Thermal Corp.*SteamPac Unfired Steam Generators Manual* Version 2010-0201 Page 51 1. Reset and inspect pump and motor for proper operation.

Fulton Thermal Corp.*SteamPac Unfired Steam Generators Manual* Version 2010-0201 Page 52

Fulton Thermal Corp.*SteamPac Unfired Steam Generators Manual* Version 2010-0201 Page 53 Section 5

Fulton Thermal Corp.*SteamPac Unfired Steam Generators Manual* Version 2010-0201 Page 54

Fulton Thermal Corp.*SteamPac Unfired Steam Generators Manual* Version 2010-0201 Page 55 Section 5 – Parts & Warranty Part Number Description Appr

Fulton Thermal Corp.*SteamPac Unfired Steam Generators Manual* Version 2010-0201 Page 56 2-12-000535 ¾” float valve disc .01 0.0 2-30-000332 300#

Fulton Thermal Corp.*SteamPac Unfired Steam Generators Manual* Version 2010-0201 Page 57 2-20-000057 Auburn plug – WCC-1112KH – 151 to 451 psi .2 .

Fulton Thermal Corp.*SteamPac Unfired Steam Generators Manual* Version 2010-0201 Page 58 2-30-000788 1” gate valve – 150# 2.0 .91 2-30-000789 1-1/

Fulton Thermal Corp.*SteamPac Unfired Steam Generators Manual* Version 2010-0201 Page 59 2-30-000071 ¾” - 200# safety valve - 19KEDA200 5.1 2.

Fulton Thermal Corp.*SteamPac Unfired Steam Generators Manual* Version 2010-0201 Page 6

Fulton Thermal Corp.*SteamPac Unfired Steam Generators Manual* Version 2010-0201 Page 60 2-12-000025 Teflon disc for 1” Y valve .2 .09 2-11-000015

Fulton Thermal Corp.*SteamPac Unfired Steam Generators Manual* Version 2010-0201 Page 61 7-75-000112 24 x 48 Horiz. Tank & Stand - HT60 255.0

Fulton Thermal Corp.*SteamPac Unfired Steam Generators Manual* Version 2010-0201 Page 62 4-50-000078 F-10 Cooling kit – 220v 12.0 5.45 4-50-00075

Fulton Thermal Corp.*SteamPac Unfired Steam Generators Manual* Version 2010-0201 Page 63 4-75-000502 ¾” trim kit 50-100HP 4.0 1.82 4-75-000054 1”

Fulton Thermal Corp.*SteamPac Unfired Steam Generators Manual* Version 2010-0201 Page 64 2-60-000108 Smoke tester – oil 2.0 .91 2-60-000110 Fisher

Fulton Thermal Corp.*SteamPac Unfired Steam Generators Manual* Version 2010-0201 Page 65 Standard Warranty for Fulton Thermal Fluid Heaters Warranty

Fulton Thermal Corp.*SteamPac Unfired Steam Generators Manual* Version 2010-0201 Page 66

Fulton Thermal Corp.*SteamPac Unfired Steam Generators Manual* Version 2010-0201 Page 67 Section 6

Fulton Thermal Corp.*SteamPac Unfired Steam Generators Manual* Version 2010-0201 Page 68

Fulton Thermal Corp.*SteamPac Unfired Steam Generators Manual* Version 2010-0201 Page 69 Section 6 –Product Specs & Data Fulton SteamPac Packaged

Fulton Thermal Corp.*SteamPac Unfired Steam Generators Manual* Version 2010-0201 Page 7 Section 1 – Safety Warnings & Precautions This manual is

Fulton Thermal Corp.*SteamPac Unfired Steam Generators Manual* Version 2010-0201 Page 70 a) Houses probes for electronic water level controller b)

Fulton Thermal Corp.*SteamPac Unfired Steam Generators Manual* Version 2010-0201 Page 71 Specifications and Dimensions Horizontal SteamPacs

Fulton Thermal Corp.*SteamPac Unfired Steam Generators Manual* Version 2010-0201 Page 72 Specifications and Dimensions Vertical SteamPacs

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Fulton Thermal Corp.*SteamPac Unfired Steam Generators Manual* Version 2010-0201 Page 75

Fulton Thermal Corp.*SteamPac Unfired Steam Generators Manual* Version 2010-0201 Page 76 No part of this Installation, Operation, and

Fulton Thermal Corp.*SteamPac Unfired Steam Generators Manual* Version 2010-0201 Page 8 Rigging your heater into position should be handled by a compe

Fulton Thermal Corp.*SteamPac Unfired Steam Generators Manual* Version 2010-0201 Page 9 3. Vent pipe should not be downsized (This may cause pressure